Thermally improved spacer

Warm edge – the difference in energy loss is not worth mentioning!??

July 11th, 2014. It is a persisting opinion amongst some window producers, that warm edge would only have marginal influence on the heat loss through a window. Quote from the interview with a window manufacturer, printed in the German glass magazine GLASWELT 5/2014, page 58: “Und so viel Energie geht doch nicht über diesen Kanten-Unterschied verloren.” – And it is not that much energy that is lost through that difference in edge bond.

Good gracious! Maybe this was valid in former times, when thermal transmission coefficients of windows were on rather humble level. For window U-values of more than 2 W/m²K, the improvement by use of warm edge systems was not that much. During the past years though, windows went through an enormous evolution in thermal performance. Nowadays, Uw-values of windows for new buildings in Germany are in the range of approx. 1.1 to 0.8 W/m²K, and this Uw-value is for the whole window, including frame and thermal bridge at the glass edge – not only a center-of-glass value. By rule of thumb, the use of warm edge instead of conventional aluminium or steel spacers improves the Uw-value of wooden- or PVC windows by approx. 0.1 W/m²K – or for metallic windows up to 0.2 W/m²K. Considering that approximately reveals that the effect of warm edge is easily in the range of 10 % – of the overall energy losses through a window, note well!

But for all that, in new windows aluminium spacers still do occur, even if it is triple glazing. What a pity, to pass up the chance for improving the Uw-value. Why? Is it just a lack of knowledge or making false economies? After years of educational work on this area I have no more understanding for that. Compared to other measures for thermal optimization of windows, warm edge is simple to implement and in addition extremely economical. Once the new windows are installed without warm edge, they will stay like that for the next decades. The potential for energy saving is lost for a long time.

1Potential for thermal optimization of windows

This graph shows the energy losses of a single-winged window and how they are shared between the three window components glass, frame and edge bond. Furthermore it illustrates the potential for optimization. Starting point is a window with the dimension 1.23 m x 1.48 m, a frame share in the total window area of 30 %, an Uf-value of 1.2 W/m²K and triple glazing with an Ug-value of 0.7 W/m²K and edge bond with aluminium spacers.

The comparison shows the possible extent of improvement of the Uw-value through

– warm edge instead of conventional aluminium spacers
– improvement of the Ug-value of the glass area
– improvement of the Uf-value of the frame area

If you want to know more about that, you can read my article (in German language) in the
GFF-magazine of march 2014 here .

Safe and tight?

June 16th, 2014. During all those discussions about the third position after the decimal point of Psi-values, sometimes I miss other important aspects of insulating glass, like for example the durability of the edge bond. World’s best warm edge system would be worth nothing, if it allows for the gas fill to leak from the gap between the panes, because this worsens the Ug-value. Or if the unit fails untimely, because humidity can get into the gap and condensate on the inner glass surfaces. In my latest article for the magazin GLASWELT, I explain what is important for the processing of warm edge spacer systems and for the quality of insulating glass units. You can read the article in German language here.

ift-guidelines: English translations now available

January 9th, 2014. The English versions of the ift guidelines to “Warm Edge” are available now for purchase from the new ift online-shop for literature:

  • ift-guideline WA-08/2 “Thermally improved spacers – Part 1:
    Determination of the representative Psi-values of window profile sections here
  • ift-Richtlinie WA-17/1 “Thermally improved spacers – Part 2:
    Determination of the equivalent thermal conductivity by means of measurement here

New ift-guideline Thermally improved spacers

March 18th, 2013. Further to my previous announcement, ift Rosenheim, Germany, has published another ift-guideline about warm edge: WA 17/1 “Thermally improved spacers – Part 2: Determination of the equivalent thermal conductivity by means of measurement”. This guideline is a result from the latest research project of the working group “Warm Edge” of the German association Bundesverband Flachglas (BF). The guideline explains how to determine the so-called equivalent thermal conductivity value λeq,2B of a spacer and how to use it for the simulation of Ψ-values of windows according to EN ISO 10077-2, instead of a detailed geometrical spacer model with a multitude of individual conductivity values of the spacer constituents.

In comparison, this is a simple and pragmatic solution for obtaining of spacer input data for individual simulations. It helps to avoid mistakes with the modelling of rather complex spacer geometries. Furthermore, from now on, the “representative Ψ-values”, published on the BF data sheets “Psi-values for windows” will be determined according to this guideline.

The ift-guideline can be ordered in German language here. An English version will follow soon.